Custom MES: Real-Time Control for Any Production Line

Using straightforward Start, Pause, Continue, and Complete buttons, the fundamental Work Order Operations were created to accurately replicate the operator's manual actions. This allowed for the automatic logging of the real End Date and the collection of precise real production timings.

The same architecture—work orders, serials, routings, operations, and BOM-aware flows—is configurable to match discrete, batch, or assembly-style manufacturing, so the platform can scale to different product families and line layouts without replacing the core system.

Users may quickly obtain the complete history of any product serial number, including all operations, materials, replacement parts, and tools used, thanks to the Serial Card feature, which offers a personalized, one-click traceability solution.

With the help of comprehensive configuration modules for Operators, Work Centers, Tasks, Tools, and Working Hours, the system provides robust scheduling through the Calendar Machine, which determines total machine hours based on quantity, hours, and tolerance, as well as specialized Machine Management and Group Calendar views.

The solution created a single, transparent source of truth for all production data by establishing dependable connection with the ERP, handling Work Order Attachments, and guaranteeing that the state of operations and required documents (Documents LN) are synchronized automatically.

With this solution, the client was transformed from a manually tracked, error-prone environment to a digital production system that is effective, accountable, real-time, and ready to scale.